Are you a fabricator or an entrepreneur looking forward to fabricating trim cap letters for sale? The channel letter bending machine can be a game-changing addition to our equipment. In this digital era, automation has become of age. Everywhere you look, there seems to be some automation. Even if you are a channel letter fabricator, you may soon be out of the job if you do not keep up-to-date with technology. Here, the technology is an automated channel letter bending machine.
Varisigns is the leading manufacturer of automatic letter bender machines globally. Their machines are being applied worldwide to bring another look to advertising. Therefore, it only makes sense to know how to use the machine and how to use it to fabricate various 3D letters. Such a machine brings efficiency to channel letter bending. However, you must still select a suitable machine to reap maximum benefits. This post will look at the channel letter bending machine and how to trim cap letters using the channel letter machine.
Channel letter bending machine
It is an automated machine that produces the edges of letters and logos on three-dimensional signs like halo-lit, trimless, reverse, and trim cap channel letters from various steel forms like brass, copper, and aluminum. These signs and channel letters play a critical role in storefront advertisements. Varisigns channel letter bending machines help you lay out and bend trim cap channel letters with high precision. It reduces the labor to a great extent. The channel letter bending machine features control software. You can set the machine into various modes.
However, the Varisigns letter bending machine has precise, fast, and lamella modes. You can set the slotting, thinning, and cutting depth the system will use on the material. The software allows users to set the left and right bending force on the material options. As we can see, the software makes the work easy, adding to the efficiency.
How to make trim cap letters by channel bender
Making trim cap letters using the Varisigns channel bending machine is multi-stage. It combines processes like designing the letter on the console, sourcing the sheet to make the letter, cutting it, and inserting it into the machine. Let us look at the stages one by one.
Designing the channel letter
You design the trim cap letters you are to bend using the console on the channel letter bending machine. The console is a computer you use to control various operations of the bending machine. The letter is later mounted and ready for the mechanical process.
On this machine, you can design many letters at once. Later, you can select them one by one during the bending phase. We set things like the dimensions of the letter in this phase. An advantage of this machine is that you can shift the design to various angles and projections. Thus, you can see the front and back projections in 3D, giving you a glimpse of what the trim cap letter will look like in real life. It also helps you adjust and show the clients the design before embarking on the bending process. You can then load the design if it meets all the requirements.
Mounting the sheet
In this phase, you mount the sheet onto the Varisigns machine and wait for the mechanical action to start. However, if the sheet is large, you can use a laser cutting machine to reduce it to a necessary length and width. The sheet can be aluminum, bronze, galvanized steel, stainless steel, or copper. Varisigns channel bending machine has a workbench where you can do all this work. After loading the strips, recheck and power the machine to ensure you print the correct one. Rollers move the strip inside the machine to elements like benders, shears, and the slotting system. Verify the material that the machine will bend on the processing control software.
The bending process
In this phase, you implement the design using various mechanical actions in the channel letter bender machine. Varisigns channel bending machines are automatic. Therefore, the bending occurs automatically. However, ensure you have the correct configurations on the channel letter bending machine’s software. Otherwise, you may print or bend the incorrect design or differing dimensions.
The channel letter bending machine has an alternating feeding system, which ensures the strips’ efficiency, accuracy, and stability inside the machine. It also features an automatic slotting system to ensure the edges are straight and appealing. It has an automatic V-cut /flange capability and can cut up to 0.31 inches of steel and 0.063 inches of aluminum. The V cuts are essential during bending and ensure that the shape has some sense of symmetry.
With its telescopic bending system, the Varisigns channel letter bending machine can bend the design quickly and using high power, ensuring permanent bends. It also features an automatic shearing system, which cuts the strips that exceed the dimensions of the design.
At the end of these stages, you get a finished product. You can use trim cap letters as signage in storefronts and add LED lighting to ensure their visibility in darkness.
Safety precautions to observe
While the Varisigns channel letter bending machine has been designed with the user’s safety in mind, additional precautions are necessary.
Wearing Safety gloves
When operating the machine, it is critical to always wear safety gloves. These gloves protect your hands from the sharp edges of the steel or aluminum strips and electrocution in case of faulty wiring.
Using safety goggles if necessary
Goggles are the next protective measure when working on the channel bending machine. They protect you from particles that might come from the workpiece.
Check for faulty wiring.
Before using the channel letter bending machine, it is essential to inspect its wiring. As machines age, faulty wiring is prone to happen. If you are unsure whether the wiring is correct, consult a professional electrician to inspect it.
Your safety is of the utmost importance. The above are just a few precautions. Many others like wearing closed shoes when working with channel letter bending machines.
Factors to consider when purchasing a channel letter bending machine
Having seen how to make trim cap letters using a channel bender machine, you may purchase one or upgrade the one you have. But what factors should you consider before buying it? There are hundreds of letters bending machine brands out there. Thus, choosing the proper letter bender can be pretty troublesome. Time and money go to waste if the machine is not up to standard or you perform improperly. Below are a few factors to consider when choosing the right channel bending machine.
The reliability of the manufacturer
The manufacturer’s reputation should be the first port of call before buying the banding machine. If the manufacturer is more reputable, the chances are that the manufacturer offers high-quality products. Varisigns is among the reputable brands you can buy for your channel bending needs. For the best features, head to our website and select the machine that fulfills your bending needs.
Price
The machine’s price is the next factor before settling on the channel bending machine. The price has a direct bearing on the return on investment. Therefore, it is among the most critical factors to consider before buying any machine. However, the machine’s price is not necessarily the determinant of its quality. The machine can be cheap but top-quality, and the reverse is also true. Ensure that you pay the right price for the best channel bender. Therefore, you need to visit a reputable and trusted store like Varisigns.
Warranty
Machines are prone to wear and tear. Thus, a warranty may come in handy and assure you that the manufacturer believes in their product. An extended and good warranty is a plus.
To ensure that you settle on a top-notch bender, you should evaluate accuracy, quality, and technological understanding in addition to the factors mentioned above.
Benefits of Varisigns channel letter benders
Varisigns channel letter benders have many advantages. By automating the bending process, the Varisigns automatic channel bending machines increase the efficiency and effectiveness of sign production. The machines make the trim cap letter with high precision and accuracy. Therefore, you get a replica of your mind, including the dimensions. It is an improvement from the inaccurate manual bending process. The letter not only needs to be heavy-duty but also accurate.
Varisigns does not outsource any part of the manufacturing process like other manufacturers of similar products. All the machine parts are manufactured on-premise. Engineers who work under tight and strict tolerances oversee the entire process. This makes Varisigns superior and able to cope with varying materials while offering a more delicate touch. To enjoy these benefits, visit a Varisigns store and select any of our channel letter bending machines.
Final thought
With the world going digital, everything is going the technology way. Signages are not left behind. In this article, we have seen how to make trim cap letters using a channel bender machine, a digital way of making channel letter bends. We also considered the precautions you must take for your safety. Such skills can help you compete in this field or make the best designs that automatically translate to profit. Automatic Channel letter bending is the future of producing signs; having the skills will give you an edge over others.
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FAQs
1. What materials can I use in a channel letter bending machine?
You can use various metals, such as aluminum, copper, stainless steel, and brass. Each material gives the final product a different look.
2. Can I add lighting to trim cap letters?
Absolutely! You can add LED lighting to your trim cap letters for extra visibility, especially for storefront signage that needs to stand out at night.
3. How long does it take to create a trim cap letter?
The automation provided by Varisigns’ channel letter benders makes the process quick and efficient. You can have a finished letter in just a few minutes.
4. Are Varisigns machines beginner-friendly?
Yes! The machines are designed with user-friendliness in mind. Even if you’re new to signage, the intuitive software will guide you through the process.
5. Do I need to do maintenance on the machine?
Like any machine, regular maintenance is key to longevity. Simple tasks like cleaning and checking for wear and tear will run smoothly for years.
